CAPSULE-IN-CAPSULE TECHNOLOGY

Two Formulations.

One Capsule.

Capsula3’s advanced Capsule-in-Capsule technology enables two distinct formulations to be combined within a single HPMC hard capsule while remaining physically separated.

A smaller size 3 capsule containing a powder formulation is precisely inserted into a larger size 00 capsule containing a liquid formulation.

This innovative technology expands formulation possibilities, supports ingredient compatibility and creates a distinctive premium product format for dietary supplement brands.

HOW THE TECHNOLOGY WORKS

Two Independent Formulations in One HPMC Capsule

Our precision encapsulation process combines two independent formulations within a single HPMC hard capsule.

Inner Capsule – Size 3
Contains powder-based ingredients such as vitamins, minerals, probiotics or botanical extracts.

Outer Capsule – Size 00
Contains a liquid formulation, including selected lipid-based ingredients and liquid active compounds.

Both formulations remain physically separated within a single sealed HPMC hard capsule.

Technology Advantages

Engineered for Advanced Formulations

Precision Filling

High-precision dosing systems designed for consistent and reproducible capsule filling.

Specialized Capsule Sealing

Controlled sealing processes designed to maintain capsule integrity and minimize the risk of leakage.

Plant-Based HPMC Capsules

Gelatin-free hard capsules suitable for the development of vegan supplement formulations.

Formulation Flexibility

Encapsulation of various compatible liquid formulations and combinations of active ingredients.

Premium Product Appearance

Modern capsule designs with transparent shell options for a distinctive and sophisticated finished product.

OUR MANUFACTURING PROCESS

Precision from Formulation to Finished Capsule

Formulation Preparation

Preparation and technical evaluation of liquid formulations to ensure suitability for encapsulation.

Precision Filling

Automated dosing of liquid formulations into HPMC hard capsules.

Capsule Sealing

Specialized sealing processes designed to maintain capsule integrity.

Quality Control

Controlled filling verification, visual inspection, and batch quality assessment.

YOUR EUROPEAN MANUFACTURING PARTNER

Specialized Technology.
Reliable Manufacturing.

Capsula3 combines advanced encapsulation technology, European manufacturing expertise, and a HACCP-certified food safety management system certified by Bureau Veritas.

We provide specialized private label and contract manufacturing solutions tailored to the formulation requirements and commercial objectives of dietary supplement brands.

Bring Your Next Formulation to Life with Capsula3.